Cop Car Workshop

Behind the scenes at Cheshire Police's car workshop. John Heussi builds a new riot van. It better be up to the job, as it's soon besieged by firework-wielding teens.

Follow the crack team who keep cop cars on the road. Dave has to contend with an armed response vehicle build, the repair of the dive team's truck and an MP's visit.

Cheshire Police's car workshop crew kit out the boys in blue with bespoke vehicles. John Heussi and his team turn a humble Ford Mondeo into a dog van.

Inside one of Britain's leading cop car workshops. John Heussi works his magic on a crushed police boat, while the team mend a beat car that has had its tyres slashed.

The mechanical masterminds at Cheshire Police's car workshop have to build two 4x4 vehicles for the rural crime unit. The gang head to a second-hand police car market.

Meet the team who fix up Cheshire Police's fleet of motors. John Heussi redesigns the force's beat car. Meanwhile, an old beat car turns up in the Czech Republic.

Inside Cheshire Police's car workshop. Dave has to find replacements for nine of the fleet's unmarked BMW 330 crime cars. John Heussi takes to the track.

In the garage with the crack team who build cop cars. A bad stench is emanating from a riot van. A marked Interceptor with 105,000 miles on the clock is retired.

Another day of repairs and rebuilds at Cheshire Police's car workshop. John Heussi embarks on a complete redesign of the force's fleet of outdated forensic vans.

Behold the engineers par excellence who keep Cheshire Police on the road. Two rural cops' ageing 4x4 is ready for retirement, so John finds the pair a new motor.